Ahhh...the clean air, the peacefulness, and now retired in Skyforest. Retirement gives us the time for projects, such as restoring a vintage Shopsmith, remodeling our log home, or perhaps just dealing with what mother nature doles out while living at 6,000 feet. Welcome to the Skyforest Life.

Water Wheel Episode 4: Up the Creek with Six Paddles

Initial Paddle Design
Time to stop putzin around, and start building something.  The last we left this party, the plan was to build the individual paddles and mount them onto the hub/axle/bearing assembly one at a time.  This is still the plan.  I may regret it later, but for now, its the plan.

When I temporarily mounted the hub/spokes/siderails on the axle, I was measuring the necessary clearance between the inside spokes and the house decking.  The inside spoke ends to be at least 2 1/2 inches in from the inner bearing, and the the width of the waterwheel needs to be no more than 14 inches.  
Shopsmith with Dado Blades

The design of the paddles calls for a small water box to be built at the end of the spokes.  I’m using 1 x 8 and 1 x 12 cedar for this purpose.  I also plan to route out parts of the spokes for the box, making what’s called a dado joint for the inside edge of the box, and a "rabbet" joint for the bottom piece.  I fired up the Shopsmith and configured it for the dado blades, and made the two cuts on each of the spokes. 

First Paddle Nearly Complete
The assembly of the paddles took a little  tweaking to get the joints as square and as tight as possible.  The joints were glued, tacked together with a brad nailer, and then screwed together.  I added some caulking around the inside of the box for water tightness.






Before building the remaining paddles, maybe it would be a good thing to mount one onto the hubs just to make sure everything fits and has the proper clearance.

Looks good so far.




Next:  Build the remaining seven paddles, same as the first, paint them, and install them onto the hubs.


Five little paddles sitting' in a row

A Project update:
















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